Retrofit Checklist: Determining the best time to automate

When it comes to modernizing or retrofitting a warehouse, Stoecklin Logistics is equipped with the experience and knowledge to quickly identify areas where automation and updated processes can make the biggest impact on a business. Our teams work with vendors to maximize capabilities of all system components, including replacing parts, renewing systems, and upgrading control technology. Aside from the technology components, a retrofit often requires a configuration of the entire warehouse design to adapt to current and future business needs. Our team is experienced in retrofits and makes considerations based on existing space and resources to save on potential real estate costs for new storage space and costs for a complete new build. At Stoecklin, we customize retrofits to bring warehouses up to speed on the latest technologies to improve performance with greater efficiencies and lower operating costs, enabling a competitive edge to future-proofing your place in the market.

Although the amount of space saved from automation depends on the specific configuration of the warehouse, implementing an automated storage and retrieval system (ASRS), can save warehouses anywhere from 20 to 50 percent of space in an existing facility. Equipment like high density racking systems, vertical storage capabilities, and shuttle systems are helping traditional warehouses maximize floor-to-ceiling storage for more space efficient layouts. However, when it comes to retrofitting an existing facility with modern solutions, timing is crucial. Whether it's an expansion or smart upgrade with intelligent control systems and software, it's important that operations are able to continue at all times to prevent supply chain and demand issues. Deciding when to retrofit a warehouse involves various considerations including financial factors, technology needs, operational plans, and strategic goals.

When determining the right time to automate, start by assessing the following:

Current operations: Stoecklin takes the time to understand current warehouse operations thoroughly to identify pain points, inefficiencies, and areas where automation could bring improvements.

1. Cost-Benefit analysis: Calculate the potential costs of automation implementation versus the expected benefits and total cost of ownership with Stoecklin's solutions.
2. Calculate ROI: Stoecklin's team will help assess how long it will take for the savings or increased productivity resulting from automation to offset the initial investment.
3. Industry trends: Examine how competitors are adopting automation and how it affects their operations and competitiveness.
4. Scalability: Consider the flexibility of Stoecklin's solutions and the ability to easily upgrade or expand as operations and demand changes.
5. Impact on existing workforce: Stoecklin's support team will help determine the areas that need to be fully automated and the areas that should complement human labor to enhance productivity and safety.
6. Regulatory compliance & safety: Stoecklin's solutions help ensure that any automation solution meets regulatory requirements and safety standards.
7. Integration with legacy systems: Stoecklin's solutions can integrate with existing warehouse management systems, processes, and infrastructure.
8. Alignment with business goals: Consider how Stoecklin will support overall objectives, like customer service, reducing costs, or increasing operational efficiency.
9. Expertise and know-how: Seek input from Stoecklin's team of experts on best practices, emerging technologies, and successful implementation strategies.

As a leading provider and manufacturer of complete warehousing solutions, Stoecklin Logistics' team of experts can quickly identify simple steps and devices that can modernize operations. When major changes are required, our technical expertise and 3D simulation software combined with our in-house production and workshop allows us to not only provide new solutions, but reproduce parts that are no longer available. Our targeted retrofitting measures are designed to make your warehouse more intelligent, sustainable, economical, and efficient.

Ready to learn more about how Stoecklin Logistics is helping companies retrofit warehousing operations? Contact our dedicated solutions team.